So... Got the Apex extractor and installed it today. Took the M&P out to the range and tried it out... I gotta say... This part has cured my problem! I only ran 100 rounds through it, but had zero problems. And this was with full power, 200gr bullet at 1200 fps loads. I will keep monitoring it, but I have to say thanks to Apex for helping me get this thing reliable. I played with magazine springs, recoil springs and everything else, but before I installed the Apex extractor, I couldn't get through one magazine without failures to feed, failures to eject and loaded rounds puking out of the ejection port. Today's test was with the stock magazine springs, and the 24lb recoil spring.
This fix was suggested on a FB M&P page. The explanation I got I will paste below from Scott Folk at Apex:
Scott Folk:
"Most people don't realize that the extractor in a pistol is integral to the feeding process. The stripper rail picks up the top edge of the brass to advance it forward out of the mag. As the bullet rides up the feed ramp, the rim of the cartridge slides up against the breech face, but not flat against, the bottom edge is away from the breech while the top is against the breech. The extractor has to be cammed out by the case rim against spring tension. There is a necessary feeding cut on the bottom of the extractor that helps cam the extractor out, we call it the feeding cut. What we found on the m&p extractors is that the feeding cut angle is not optimal and often creates too much tension against the case. In the case of a 10mm, due to the radius of the cartridge and speed of feeding, often the case jams against the entry cut causing a feeding malfunction, or the extractor can't cam out which causes the brass to pop off the breech face.
At Apex, we happened to receive 2 10mm that wouldn't feed for Jack. I did some experimenting and determined that the pistol would feed cleanly without an extractor, which meant that the extractor was the cause. We did some magic Apex Voodoo that we do and we're able to create optimized feeding geometry.
When the original m&p launched, mine had terrible extraction, it was so bad that in a uspsa match, my long rotating transition was fast enough that I caught a piece of brass on top of my slide between shots. This caused us to redesign the original m&p extractor and call it our Failure Resistant Extractor or FRE. We applied a similar technique to the Glock gen 3 extractors and were able to drastically improve the ejection pattern of the G3 platform.
All this is to say that we've been doing this a long time and we've gotten pretty good at fixing feeding and extraction issues at Apex."
This fix was suggested on a FB M&P page. The explanation I got I will paste below from Scott Folk at Apex:
Scott Folk:
"Most people don't realize that the extractor in a pistol is integral to the feeding process. The stripper rail picks up the top edge of the brass to advance it forward out of the mag. As the bullet rides up the feed ramp, the rim of the cartridge slides up against the breech face, but not flat against, the bottom edge is away from the breech while the top is against the breech. The extractor has to be cammed out by the case rim against spring tension. There is a necessary feeding cut on the bottom of the extractor that helps cam the extractor out, we call it the feeding cut. What we found on the m&p extractors is that the feeding cut angle is not optimal and often creates too much tension against the case. In the case of a 10mm, due to the radius of the cartridge and speed of feeding, often the case jams against the entry cut causing a feeding malfunction, or the extractor can't cam out which causes the brass to pop off the breech face.
At Apex, we happened to receive 2 10mm that wouldn't feed for Jack. I did some experimenting and determined that the pistol would feed cleanly without an extractor, which meant that the extractor was the cause. We did some magic Apex Voodoo that we do and we're able to create optimized feeding geometry.
When the original m&p launched, mine had terrible extraction, it was so bad that in a uspsa match, my long rotating transition was fast enough that I caught a piece of brass on top of my slide between shots. This caused us to redesign the original m&p extractor and call it our Failure Resistant Extractor or FRE. We applied a similar technique to the Glock gen 3 extractors and were able to drastically improve the ejection pattern of the G3 platform.
All this is to say that we've been doing this a long time and we've gotten pretty good at fixing feeding and extraction issues at Apex."